According to a new Freedonia report, global demand for plastic pipe is forecast to increase 6.2% annually through 2017 to 23 million metric tons. Construction-related pipe applications will drive growth, says the World Plastic Pipe Market report. Plastic pipe will continue to supplant competing materials such as steel, copper and ductile iron in many construction applications due to its low cost, installation ease, and performance advantages.
Across all years polyvinyl chloride (PVC) is the leader, accounting for 55% of all plastic pipe demand. Nearly all end users utilise PVC to some degree. However, high density polyethylene (HDPE) is expected to take market share away from PVC in potable water distribution applications as cross- linked polyethylene (PEX) becomes more common in many regional markets. In addition, demand for fiberglass, which has historically been limited based on its high price, is beginning to be used in a wider array of water and wastewater settings.
In length terms, demand or plastic pipe in the UK is projected to grow 6.9% yearly rate to 198 million metres in 2017. The construction industry will continue to account for the majority of demand with a share of around 70% of the market share in 2017. Plastic pipe used in non-building settings, such as sewer and drainage and water transmission, will increase at the fastest rate. Demand for plastic pipes used in other UK markets is projected to rise 8.1% annually through 2017 to 71 million metres. Growth will come primarily from domestic process manufacturing industry.
Demand gains in terms of weight will benefit from plastics’ increased acceptance in larger diameters. The majority of large diameter plastic pipe is found in infrastructure applications, such as potable water transmission and sewer and drainage networks. In many developed countries, decaying infrastructures will drive sales gains. As replacement activity picks up, many countries will utilize plastic pipe primarily because of its lower costs and ease of installation. Among developing nations, investment in establishing local water and wastewater infrastructures will stimulate demand.
While plastic is not as widely utilized in the oil and gas market, improvements in resin formulations have enabled plastic (particularly HDPE and fiberglass) to increase its market share in recent years. In process manufacturing applications, HDPE’s greater flexibility has resulted in its increased usage. Fiberglass is utilized in the process manufacturing market when particularly hazardous materials are present. Going forward, demand is expected to benefit from gains in manufacturing output and growth in crude oil and natural gas production and consumption, including increases in exploratory, well drilling and pipeline construction activity.
China Plastic Pipe Industry
As the world’s largest producer and consumer of plastic pipe, China’s output of plastic pipe reached 10 million tons in 2011 (a year-on-year increase of 19.0%), and about 11.67 million tons in 2012.
In today’s China plastic pipe industry, PVC pipe still holds a dominant position, with output accounting for approximately 55% of the total. However, with the increasingly serious environmental pollution as well as support policies, China’s PE and PP pipe market share will usher in fast growth. There are more than 3,000 enterprises engaged in the production and operation of plastic pipes in China, but only a few with capacity up to the 10,000-ton level. In 2012, China Liansu Group Holdings Limited, Cangzhou Mingzhu Plastic Co., Ltd., Fujian Newchoice Pipe Technology Co., Ltd., Goody Technology Co.,Ltd and other listed companies occupied leading positions in annual production capacity, of which, China Liansu, by virtue of the 1.75 million tons/a scale, became one of the country’s largest plastic pipe enterprises. Stimulated by the accelerated process of urbanization and other favorable factors, major domestic players are actively seeking financing for expansion.
As a leader in domestic PE gas and water supply pipe industry, Cangzhou Mingzhu Plastic realized PE pipe capacity of 62,000 tons as of the end of 2012, of which, 47,000 tons was located in the Cangzhou headquarter, 15,000 tons in the Wuhu subsidiary. In 2011, it raised funds of RMB152 million by means of non-public issuance for the construction of the 19,800-ton PE Pipe & Fittings Project expected to be put into production in 2013. Another example, Fujian Newchoice Pipe Technology is one of China’s core enterprises of HDPE winding intensifier tubes and auxiliary fittings. In 2011, it added six new HDPE winding intensifier tube production lines (new capacity of 14,400 tons) with IPO funds, all of which are to be put into production in early 2013. So far, the company has possessed 11 HDPE winding intensifier tube production lines in three production bases in Quanzhou (headquarter), Tianjin and Wuhan, with aggregate productivity of 25,500 tons/a. In addition, it plans to build two new production bases (each with two 2,400-ton production lines) which are expected to go into operation by the end of 2014.
Being one of influential manufacturers of plastic pipes in China, Goody Technology has a total of eight production bases, with products covering PVC, PE and PP series. In August 2012, the company’s Hubei Goody 43,000 tons/a Plastic Pipeline Project (already put into production at end-2012) and Chongqing Goody 26,500 tons/a Plastic Pipeline Project with IPO funds began construction, of which, the former is expected to be completed and commissioned in the second half of 2013, when the company’s plastic pipe business might realize a total annual capacity of 232,000 tons.